Do not lean over or come in contact with battery while making connections. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Harbor Freight replaced it no problem. Universal Badland winch wired remote control supporting all the models. Different features have been incorporated in it, which were previously not available in any model. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Two best universal wireless remote controls supporting all the models. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Attach the Circuit Breaker to the Positive Terminal on the battery. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not operate the winch at extreme angles. Do not open the housing. Copyright 2017 by Harbor Freight Tools. They are designed and branded by Harbor Freight as Badland ZXR winches. View Available Parts. If not available , then a new controller from another winch could work. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Note: Check compatibility with your vehicle before purchasing. If you are going to go cheap and Chinese consider running a Smittybilt winch. A dead tree is not capable of withstanding that much weight and has weaker roots. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Do not use thinner/longer cables or link multiple cables together. One possible reason for this could be the exceptional amount of weight the device has to carry. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Disconnect power to winch and allow it to cool completely before service. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Test Electric Winch for proper operation. Always examine the working conditions of your winch before using it on the trail. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. I could try using a controller from another brand. Battery weak, recharge. Thank You Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. All connections must be tight and clean. Non-skid footwear is recommended. Wear restrictive hair covering to contain long hair. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Specifications Badland ZXR 12000 lb. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Keeping a constant focus is more critical. This is especially important before rigging, installing, free spooling, or servicing. Could you tell me where to locate info for this part and price. Like everything HF it's a really mixed bag with their winches. Refer to Relocating the Control Box on page 8. They are very popular and have been a default for 44 vehicles. After intensive testing and experiments, this device is designed with advanced technology. It reduces the load on the winch, allowing it to work longer with less heat buildup. Badland has invested a lot of thought into manufacturing this product. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Your email address will not be published. Badland ZXR 12000 Winch Wiring Diagram. The sharp borders help the cable from getting damaged. This occurs due to the wired solenoid that gradually heats as the current flows through it. Take extra caution in every winching situation. A vehicle s transmission is not designed to handle that type of load. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. This is the safety alert symbol. The body of the winch is entirely dust and waterproof. But this is a constant danger for all off-road drivers out there. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Press and hold the remote switch for approximately 2 seconds to start using the winch. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Check out the weather around the world with our featured, global weather cams Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Fairlead: 2. I bought a 12000 zxr last year but never opened it until yesterday. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Also, they protect your hands from scratches and injuries. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Failure to do so can result in serious injury. Do not lift items vertically or use for aircraft purposes. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. This item can only be purchased on www.buya.com with "In-store pickup" only. It is highly durable and reliable. The controller box for my ATV harbor Freight winch got smashed. It also comes with an adapter plate that anchors the winch to the trailer ball. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Stay alert, watch what you are doing and use common sense when operating. It is used to alert you to potential personal injury hazards. Disconnect the Pendant Controller when not in use. However, using it to self-recover your vehicle or someone else's might require some practice and care. They are appropriately priced, and are easy to install. When using a wired remote control, switch off the wireless receiver switch. Badland 18000 Winch Installation & Instructions Manual: Download. remote control cable directly to the remote socket on the solenoid box. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Can anyone help, thanks. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Only connect to a clean, corrosion free battery. Your email address will not be published. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Inspect before every use; do not use if damaged or parts loose. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. And a note from the lawyers: Products should always be used in accordance with the owners manual. The wireless remote controller will act as a receiver to operate the wireless remote. You must log in or register to reply here. Is the problem in the relay or in the motor. Save $250.00 by shopping at Harbor Freight. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. With every winching circumstance, theres a risk of potential injury. In this section, we have answered some important questions that might help you understand the product better. I cant seem to find a parts listing for the plastic box with cover. Maintain labels and nameplates on the winch. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Do not use a dirty or corroded battery. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Badland 63769 ZXR 9000 lb. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Good thing that there are winch manufacturing companies that do that. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Check for voltage at armature port with Switch pressed. The Badland will be made in China using parts sourced horribly. Looking to purchase motor brushes and brush retainer springs for 1500 lb. This enables better control of the winch in unexpected situations. The company offers a 65-feet long cable with this product. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. The Badland universal winch . This will ensure that the safety of the winch is maintained. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. The remote control will auto shut down when not in use after two minutes. Allow to drain and dry. Winching with a vehicle s transmission in gear or park may damage the transmission. The red indicator light will flash during the operation. Shop products from small business brands sold in Amazons store. They are perfect Badland 2500 winch parts. Electrical electrical wiring is a potentially hazardous task if carried out improperly. To use the wireless remote, switch ON the wireless receiver switch on the control box. The original was a Warn 2000, but was completely gutless. Spooler would not engage after that it was just in free spool mode. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Do not submerge winch in water. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Owner's Manual & Safety Instructions (PDF) Item 63770; Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Heavy vehicles such as trucks can easily handle this much weight. For California consumers: more information about our privacy practices. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Please familiarize yourself with the part operation before using it. Required fields are marked *. To use the wired remote, attach the remote cable to the remote socket on the control box. Badland Winch Parts List: 1. I dont know about you but that is a big advantage for me. The winch rope smoothly glides over the aluminum. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Let's see what makes it such a great product. 12,000 POUND WINCH. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Im looking for a drum assembly for a Badland 2500 lb winch. Fingers may be caught and get pulled into fairlead or drum. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option.